Sodium Silicate Reactor
TEPL’s Sodium Silicate Reactors ensure efficient, consistent production under high-temperature and pressure, fusing silica sand with caustic soda or sodium carbonate. Built for durability in harsh conditions.
Technical Data
- Type: Jacketed / Limpet Coil Type Reactor.
- Capacity Range: 100 Liters to 50000 Liters (customizable).
- Design Pressure: Up to 10 bar (g).
- Design Temperature: Up to 300°C.
- Agitation System: Heavy-duty Anchor or Helical type agitator.
- Drive Type: Stuffing Box or Mechanical Seal with Inline Helical Gearbox.
Heating / Cooling - Options: Primarily Steam or Thermic Fluid.
- Process Type: Batch or Semi-Batch (Fusion of silica and alkali under pressure).
- Testing: Hydrotest, Radiography, Ultrasonic Testing, DPT, Hardness Testing.
Material of Construction
- Shell, Jacket & Limpet:
- SA 516 GR 70 & Mild Steel (IS 2062),
- SS304/SS316L for high-purity
production.
- Agitator & Shaft: SS304 / SS316 or MS.
- Seals & Gaskets: Graphite / Asbestos-Free High-Temperature Gaskets.
- Insulation: Rock Wool / Ceramic Wool with Aluminium or SS Cladding.
- Nozzles & Accessories: MS/SS as per chemical compatibility.
Key Feature
- Robust construction ensures reliable performance in resin production.
- Accurate control of temperature and vacuum for efficient polymerization.
- Heavy-duty agitation system handles high-viscosity resins effectively.
- Integrated condenser, receiver, and column for efficient recovery.
- Materials selected for optimal chemical compatibility.
- Compliant with ASME, GMP, and other global standards.
- Optional automation for precise monitoring and process control.